Elimination of Overwelding - NSRP Project Workshop

Marinelink.com
Monday, September 16, 2013

Technology Transfer Workshop: September 24, 2013, 9:00-11:30am Naval Surface Warfare Center

 

Overwelding is one of the most widespread problems in shipbuilding, causing significant distortion and associated rework costs in lightweight structural applications. In order to combat this problem, modeling and validation testing was performed by the project to determine possible changes to weld sizing design, as well as identify changes to standards which would alleviate the problems which lead to overwelding. This workshop will present the project findings and recommendations for changes to specifications.


Results of the Overwelding Project: Testing of small fillet welds demonstrating higher shear capacities as a result of greater percentage of dilution with base metals and higher cooling rates increasing mechanical strength of the joints.

 

With these results, and knowing the original basis for setting a minimum fillet weld size in an Ingalls ship specification, NAVSEA 05P4 was able to remove the minimum fillet size requirement and subsequently Ingalls was able to reduce design fillet sizes, thereby reducing non-value added weld distortion abatement costs. Testing performed provided the data needed to make changes to Navy fabrication specifications allowing some degree of under tolerance allowance for fillet welding that was not allowed in current specifications. This change addresses issues on the waterfront that lead welders to over weld and in turn apply excessive heat aggravating weld distortion and associated non-value added labor costs to correct. Waterfront welders typically over size required fillets to avoid QA write-ups and subsequent negative findings.


Project Participants: This project was funded by the NSRP and led by Ingalls Shipbuilding with support from: the University of New Orleans, the University of Maine, Concurrent Technologies, Applied Thermal Sciences, and NSWC/NAVSEA.


RSVP by Email by September 20, 2013 There is no fee to attend this event, however attendance is limited to US Citizens. In your email, please include: Full Name (as on your drivers’ license) Phone Number E-Mail Employer Laptop model and serial number in order to ensure a smooth check-in with security. RSVP’s should be sent to David Kihl (david.kihl@navy.mil).

Maritime Reporter September 2014 Digital Edition
FREE Maritime Reporter Subscription
Latest Maritime News    rss feeds

Shipbuilding

FMT Options for another Towboat from Eastern

Eastern Shipbuilding Group, Inc. announce that Florida Marine Transporters, Inc. of Mandeville, La. exercised another additional 90’x32’x10’ “Canal Class” Inland

Tuco Debuts New Wind Farm Service Boat

Less than a week before the Offshore Energy 2014 Exhibition and Conference in Amsterdam the coming week, Tuco Marine disclosed the newest vessel in the ProZero series of Fast Rescue Boats,

Wärtsilä Expects 5% Sales Growth

Wärtsilä announced its third quarter results, reporting that it sees good development in order intake and profitability. According to Wärtsilä, third quarter

Navy

Chief of Naval Personnel Visits Naval Special Warfare

Chief of Naval Personnel (CNP) Vice Adm. Bill Moran visited Naval Special Warfare (NSW) Sailors during an all hands call on Joint Expeditionary Base Little Creek-Fort Story, Oct.

Video: USCG Medevacs Navy Sailor off Virginia

The U.S. Coast Guard (USCG) medevaced a man Wednesday from a Navy vessel off the Virginia coast after watchstanders at Coast Guard Sector Hampton Roads in Portsmouth

WWII Wrecks Found 30 Miles off US Coast

The wreck of a World War Two German U-boat and a freighter that sank 72 years ago have been discovered off the North Carolina coast by U.S. researchers, officials said.

Education/Training

Transas to Supply TechSim Solutions to SUNY Maritime

The Navsim Services and Transas Americas Team, have been awarded contracts for supply of a combination of full mission, classroom and cloud based Transas Technical

EUCAP Nestor Train 30 Somali Coast Guards

On 21 October, the European Union’s Maritime Capacity Building Mission in the Horn of Africa and Western Indian Ocean (EUCAP Nestor) celebrated the successful completion of a two month Mentoring,

Colombian Professionals to be Trained in Antwerp

APEC, the training centre for the port of Antwerp, is to provide training for shipping professionals from the port of Santa Marta (Colombia) for the next four years.

News

Transas to Supply TechSim Solutions to SUNY Maritime

The Navsim Services and Transas Americas Team, have been awarded contracts for supply of a combination of full mission, classroom and cloud based Transas Technical

FMT Options for another Towboat from Eastern

Eastern Shipbuilding Group, Inc. announce that Florida Marine Transporters, Inc. of Mandeville, La. exercised another additional 90’x32’x10’ “Canal Class” Inland

US Warns of Sanctions on Buyers of Islamic State Oil

The Obama administration on Thursday threatened to slap sanctions on anyone buying oil from Islamic State militants in an effort to disrupt what it said was a $1-million-a-day funding source.

 
 
Maritime Contracts Maritime Security Naval Architecture Pipelines Ship Electronics Ship Repair Ship Simulators Shipbuilding / Vessel Construction Sonar Winch
rss | archive | history | articles | privacy | terms and conditions | contributors | top maritime news | about us | copyright | maritime magazines
maritime security news | shipbuilding news | maritime industry | shipping news | maritime reporting | workboats news | ship design | maritime business

Time taken: 0.1408 sec (7 req/sec)