Common Rail Injection News

Swiss marine power company WinGD announced it will supply X-DF-M methanol-fueled engines for a series of six container vessels to be built at Yangzijiang Shipbuilding in China. The 9,000 TEU vessels will each be powered by an X82DF-M engine built by HD Hyundai Heavy Industries’ Engine & Machinery Division (HHI-EMD), to be delivered in August 2025. The new vessel series will enter service in 2026 and 2027.The new order, which includes options for further engines, expands WinGD's methanol engine orders into the 82-bore size.

The world's first dual-fuel hydrogen- and diesel-powered crew transfer vessel (CTV) is ready for service, outfitted to run the cleaner fuel that reduces up to 80% of its traditional fuel usage and associated emissions.The 25-meter vessel, Hydrocat 48—owned by Windcat Workboats, part of Compagnie Maritime Belge (CMB)—is based on the Windcat MK 3.5 design but lengthened to integrate adequate hydrogen storage on board. The vessel, which has been certified by Lloyd’s Register and U.K. Maritime and Coastguard Agency, recently completed bunkering and sea trials in May.

Chinese shipbuilding conglomerate China State Shipbuilding Corporation (CSSC) said that its worldwide equipment service subsidiary CSSC Marine Service Co (CMS) is using its expanded network of service stations to deliver a retrofit solution to engine starting problems that may occur with less viscous low-sulfur fuels (LSF).Some two-stroke engines using common-rail injection report problems reaching and maintaining high enough fuel rail pressure due to wear of fuel pumps, starting air problems or leaking injection control units.The concern is amplified when using fuels that are lighter and less viscous than heavy fuel oil, such as many of the very low sulfur fuel oil blends ship owners are likely to use to comply with IMO’s sulfur cap from 1 January 2020.

The MAN D2676 LE426 will be available in the USA, Canada, and Mexico. It fulfils the latest US EPA Tier 3 Commercial standard and comes with keel cooling.MAN Engines is expanding its range of engines for light-duty workboats in North America by introducing an 800 hp (588 kW) inline-six engine. The D2676 LE426 will be available from the second quarter of 2020. It satisfies the EPA Commercial emissions standards and offers 70 hp greater output than the well-established, 730 hp D2676 model.

MAN Energy Solutions says its cruise business is experiencing a record order-intake. In the first eight months of 2018, the company has won orders to supply seven new cruise ships with engines plus exhaust-gas-treatment systems for scheduled delivery from the end of 2019 to 2022.The orders, which are cumulatively valued close to a three-digit million euro figure, total almost 300 MW of installed power for cruise ships ranging in size from 50,000 to approximately 140,000 gross tons…

What would Rudolf Diesel say if he could see and compare his engine versus todays’ newest diesel engine development from MAN Diesel & Turbo? As the Augsburg based engine maker claims, “A cylinder output of 1,300 kW this engine puts us to the top.” The largest version of the new engines is a 20-cylinder unit (20V45/60) comes with a limit-pushing power output of 26 MW. The new MAN 45/60CR range is a striking combination of top performance, operational flexibility and reliability.

MAN has revealed the successor to its 48/60CR engine in the company’s 4x line of high-performance diesel engines. The MAN 45/60CR marine diesel engine will initially be available as 12V and 14V versions that boast power outputs, of 15,600 and 18,200 kW respectively, with inline versions following at a later stage. According to Wayne Jones, Chief Sales Officer of MAN Diesel & Turbo, “The new engine combines the best features of the current 48/60CR, such as MAN’s common-rail system with ECOMAP capability…

MAN Diesel & Turbo said it has won the engine-supply contract from Fincantieri for newbuildings ordered by Costa Asia and P&O Cruises, Australia, members of Carnival Corporation & plc. Each vessel will feature 2 × 14V48/60CR + 3 × 8L48/60CR medium-speed MAN engines, providing 62,400 kW installed power. The engines will be delivered to Fincantieri’s shipyards in Monfalcone (Trieste) and Marghera (Venice) between August 2017 and September 2019. Each newbuilding will weigh 133,500 gt, have a length of 323 m, a passenger capacity of 4,000, and carry a crew of 1,450 personnel.

Engineer wisdom: Nothing is worse as the right idea at the wrong time. But with the new ECOCHARGE Two-Stage Turbocharging System MAN D&T has reached both goals. Aside from the ever-popular “Fuel Consumption Reduction,” a leading player in the development of large combustion engines since the second halve of the 1980s has been reducing harmful exhaust emissions. In view of increased environmental awareness and the future price movements for fossil fuels, these two factors will remain a dominant force in future engine developments for the immediate future.

Last December, MAN Engines introduced its latest generation in-line six-cylinder engines for workboats. Now the first MAN D2676 LE443 engine off the production line will be installed aboard the new salmon fishing boat, LT32 Gilnetter, built by the Mavrik Marine boatyard in Washington State and set to launch in late autumn 2016. The D2676 LE443 is designed for light duty commercial operation and generates an output of 537 kW (730 HP) at 2,300 rpm with a cylinder capacity of 12.4 l. The maximum torque is 2,445 Nm at speeds of 1,300 to 2,100 rpm.

Ever since the global financial meltdown of 2008 briefly crippled the world leisure boat market, Volvo Penta adopted a strategy to increase its commercial market share with its family of innovative propulsion systems and controls. Last week off the west coast of Sweden, Maritime Reporter & Engineering News got up close and personal with the new D8 diesel and IPS15 pod, as well as the full range of command and control products courtesy of a day of test drives at Krossholmen, Volvo Penta’s Global Marine Testing Center.

Japanese engine manufacturer JFE has entered a new cooperation agreement with MAN Diesel & Turbo for MAN's 32/44CR, 35/44DF, 48/60CR and 51/60DF modern four-stroke engine types. The agreement applies to marine newbuild projects for ships to be deployed on Japanese domestic trade routes, and where the shipyards and shipowners involved are located in Japan. JFE has produced and supplied medium-speed diesel engines since 1964 under the SEMT Pielstick license, which was acquired by the MAN Group back in 2006.

The new JH-CR series engines from Yanmar bring the benefits of common-rail fuel injection technology to units of below 110mhp. Boat owners can now choose digitally-controlled common-rail engines from the Yanmar range with power outputs starting as low as 45mhp.The company will launch the new engines at Boot Düsseldorf 2015, with immediate availability through its worldwide distributor network. "Ever since the early 2000s, diesel engine manufacturers have been using common-rail fuel injection to meet ever-tighter emissions regulations…

Maine Maritime Academy Receives a $1.4 Million U.S. DOT Research Grant to Develop a Marine Engine Testing and Emissions Laboratory. The Marine Engine Testing and Emissions Laboratory (METEL) at Maine Maritime Academy (MMA) is working on several initiatives to implement viable emissions reduction technologies for the marine industry. Funded by a $2.8 million grant from the U.S. Department of Transportation, the METEL laboratory was developed to address environmental sustainability needs in transportation. Working with a Maine startup company, Sea Change Group LLC (SCG), the METEL team is helping to develop and implement a fuel that combines glycerin with diesel fuel to lower both operating cost and emissions for marine diesel engines.

Rolls-Royce Power Systems inform that a total of 50,000 Common Rail injection pumps have come off the conveyor belt at L’Orange GmbH in Glatten since 1997. The manufacturer of injection systems for internal combustion engines is generally acknowledged to have pioneered the Common Rail - a technology that raised fuel combustion efficiency and lowered emissions. Back in 1997, L’Orange became the first supplier worldwide to develop a series-production Common Rail pump for diesel and heavy-oil engines.

MAN Diesel & Turbo has won an order from Miami-based Carnival Cruise Lines to supply five medium-speed 48/60CR engines to power its next-generation diesel-electric propulsion cruise liner which is to be built by Fincantieri. With a gross tonnage of about 133,500 tons and a passenger capacity of about 5,000, the ship will be the largest vessel in the Carnival Cruise Lines' fleet. Its construction represents the introduction of a brand new class of ship that will be powered by five MAN Tier-II-type engines – 2 × 14V48/60CR + 3 × 8L48/60CR types – capable of delivering 62,400 kW.

MAN Diesel & Turbo has won the order from Meyer Werft for new cruise vessels for Norwegian Cruise Line to supply its V48/60CR engines with diesel-electric propulsion systems. The ships will be built at Meyer Werft, the cruise liner specialist builder in Papenburg, northern Germany. Norwegian is a longstanding customer of MAN Diesel & Turbo with almost its entire fleet powered by the 48/60 and 58/64 engine types. The new ships, accorded the project name Breakaway Plus, will be the largest in Norwegian’s fleet.

MAN Diesel & Turbo is to supply eight engines for the diesel-electric propulsion of two cruise ship newbuildings to Fincantieri Cantieri Navali Italiani S.p.A. The company is delivering the engines in cooperation with Alfa Laval who will supply accompanying exhaust-gas-treatment systems (PureSOx) for sulphur-oxide removal. Each cruise ship will be powered by two MAN 9L32/44CR and two MAN 12V32/44CR engines, providing a combined output of 23,520 kW in a diesel-electric propulsion arrangement.

Exhibitions are traditional launching points for major equipment makers, and Caterpillar Marine Power Systems is no exception. Last month at the International Workboat Show in New Orleans the ubiquitous marine power company made announcements regarding it progression toward US EPA Tier 3 Regulations. In addition, it brought to the show an interesting repower presentation  from its recent work on OCEARCH’s ‘Shark Wranglers’ vessel. Caterpillar in New Orleans highlighted its array of U.S.

Allure of the Seas, the sister ship of Oasis of the Seas, has been handed over to Royal Caribbean Cruises Ltd (RCCL) by STX Europe's shipyard in Turku, Finland. The 361 meter long ultra modern vessel is powered by six Wärtsilä 46 engines, including three 12-cylinder and three 16-cylinder Wärtsilä 46 engines in V-configuration, and Wärtsilä 7500-horsepower bow thrusters with a combined power output of some 20 MW that make the vessel easy to manoeuvre. Over the decades, Royal Caribbean International has had several of the world's most innovative ships in its fleet…

Tognum subsidiary MTU Friedrichshafen GmbH will upgrade its Series 1163 marine engines for the IMO 2 and IMO 3 emissions regulations. “The 1163 family will be carrying on its success story and the future version will be even cleaner and more fuel-efficient than the present engine generation,” said Rainer Breidenbach, Tognum Executive Board member with responsibility for the Business Unit Engines. All of the major engine features which are crucial for customers, such as power-to-weight ratio and acceleration characteristics…

Tognum Group Brand MTU has announced that it will update its Series 1163 marine engines for IMO 2 and IMO 3 emissions regulations. While more and more vessel manufacturing is shifted to shipyards in Asia, this will not only contribute to a more environmentally friendly Asian coastline, but also empower Asia to supply more vessels with both powerful and clean marine engines to the world. The upgrade further demonstrates MTU’s commitment to providing customers with the perfect engine choice for upcoming project designs.

Dual-fuel marine diesel engine newcomer L35/44DF offers full flexibiltiy. MAN Diesel & Turbo introduce its L35/44DF engine, the latest addition to its four-stroke portfolio. Spurred on by developments in environmental legislation and the strict  emission limits resulting from that, the new engine offers dual diesel fuel-gas running and can also be introduced as a retrofit to engines already in service. The first prototype entered its test phase at the beginning of 2012’s second quarter at MAN Diesel & Turbo’s Augsburg facility. A V-type engine version is being developed simultaneously that will enlarge the power-output range of the company’s dual-fuel engine portfolio as part of MAN Diesel & Turbo’s market strategy.