ECOSHIELD Rudder Protection Launched

MarineLink.com
Tuesday, September 10, 2013

After more than 10 years of testing, Subsea Industries, a Hydrex company, has launched the rudder protection coating, Ecoshield, for permanent protection against cavitation damage for rudders. The glassflake reinforced coating protects the rudder for the service life of the ship without need for recoating or major repair and comes with a ten-year guarantee. Ecoshield is also suitable for bulbous bow, stabilizer fins, thruster nozzles and other underwater ship gear which needs special protection from corrosion.

Until now, the problem of cavitation damage to rudders, causing erosion, pitting and sometimes complete failure, Hydrex said, necessitating very expensive repairs or replacement has remained unsolved. The need for repair to rudders, involving welding and resurfacing in drydock has been almost universal. The cost of rudder maintenance and the safety hazards connected with worn and failing rudders are out of proportion to the relatively small surface area involved. Efforts to solve this problem have taken the form of redesigning the rudder, changing its position relative to the propeller, trying various materials including stainless steel, metal facing the surface, cathodic protection and a variety of coatings. But the problem has persisted.

Now a very durable, tough, long-lasting glassflake resin coating is putting an end to these problems. Ecoshield is a specifically reinforced version of the well-known Ecospeed non-toxic underwater ship hull coating which is designed for the entire underwater hull of any ship or boat. Small but significant variations of the Ecospeed formula have been tested on rudders since 2002 with extraordinary results. Ships that were experiencing heavy cavitation damage to their rudders, once the glassflake coating was applied, have seen no further cavitation damage erosion for as long as 10 years after application, with no sign that the coating will need replacement during the life of the ship.

Ecoshield is designed to be applied at newbuild (best) or in drydock for ships already in service. Application is simple. It requires blasting to create a 75µm profile and a surface preparation of SA 2.5 or SP 10 and then the glassflake paint is applied in two coats to a thickness of at least 1,000 µm DFT, with an overspray time of about three hours minimum and no maximum. A pitted rudder can be repaired using a thick resin paste (a new, soon-to-be-announced product) which is capable of building up the pitted surface to its original form and which is as tough or tougher than the steel it is used to fill. The heavy glass content of Ecoshield insulates the rudder or other part, making cathodic protection systems including sacrificial anodes virtually unnecessary, as evidenced by the very little wear on the anodes when a ship’s rudder, coated in this way, is inspected in dry-dock and by the fact that an impressed current can be turned right down with no ill effect.

Evidence of the success of the new product is the number of companies who began by coating one rudder experimentally and who, after seeing the results in service, have ordered this coating for the rudders on other ships with plans to convert their entire fleet. Shipowners who have previously applied Ecospeed to rudders on ships in service are specifying the coating for the rudders and other underwater gear on their newbuilds.

Ecoshield comes with a 10-year guarantee. According to the manufacturer, it is the only coating known to fully protect a rudder from all cavitation damage.

ecospeed.be
 


Marine Propulsion

MN100: R.W. Fernstrum & Company

The Company: R.W. Fernstrum & Company set the standard in marine heat exchangers over 65 years ago, building a reputation focused on innovation. Today, its commitment is to continual improvement,

SMM 2016: World Premieres from around the Globe

Some 50,000 trade visitors from the whole of the world are expected in Hamburg for the start of SMM in less than two weeks. And once again, it is fully booked – with a total of more than 2,

US Navy Ships Conduct Astern Replenishment-at-sea

“While replenishments-at-sea are routine, astern refueling is unique and requires precise navigation and coordination,” said Lt. Cmdr. Jason Ileto, fleet replenishment scheduler for Commander,

Ship Repair & Conversion

MN100: Conrad Shipyard

The Company: Conrad Shipyard was established in 1948 and is headquartered in Morgan City, Louisiana. The company designs, builds and overhauls tugboats, ferries,

MN100: TPG Marine Enterprises, LLC

The Company: TPG Marine Enterprises, LLC is an operations, logistics and consulting company that specializes in all aspects of cargo movement on the Inland Waterways System.

Wärtsilä Re-gasification system for Norwegian Ship Conversion

Wärtsilä has been contracted to supply the re-gasification system for an FSRU (Floating, Storage, Re-gasification Unit) conversion project that Höegh LNG plans to carry out on a modern LNG vessel.

Marine Power

MN100: R.W. Fernstrum & Company

The Company: R.W. Fernstrum & Company set the standard in marine heat exchangers over 65 years ago, building a reputation focused on innovation. Today, its commitment is to continual improvement,

US Navy Ships Conduct Astern Replenishment-at-sea

“While replenishments-at-sea are routine, astern refueling is unique and requires precise navigation and coordination,” said Lt. Cmdr. Jason Ileto, fleet replenishment scheduler for Commander,

Better Turbocharger Performance, Proven Tech

Engineer wisdom: Nothing is worse as the right idea at the wrong time. But with the new ECOCHARGE Two-Stage Turbocharging System MAN D&T has reached both goals.

Marine Equipment

Danish Maritime Authority Supports Maritime Cultural Days

The Danish Maritime Authority's buoy tender ’POUL LØWENØRN’ will be alongside in Korsør in connection with the Maritime Cultural Days. The vessel will be open to visitors throughout Saturday,

ABS Makes it Safer to ‘Walk to Work’

ABS announced the publication of The ABS Guide for Certification of Offshore Access Gangways. The new Guide addresses certification for safety systems used for “walk to work” (W2W) crew transfers.

Damen Trading Sale hits 500th Vessel

30 years and 500 vessels later, Damen Trading is just getting started. Damen Trading’s story begins in 1986, with Damen Shipyards Group responding to growing market demand for used vessels.

 
 
Maritime Careers / Shipboard Positions Maritime Contracts Maritime Security Maritime Standards Naval Architecture Salvage Ship Repair Ship Simulators Shipbuilding / Vessel Construction Sonar
rss | archive | history | articles | privacy | contributors | top maritime news | about us | copyright | maritime magazines
maritime security news | shipbuilding news | maritime industry | shipping news | maritime reporting | workboats news | ship design | maritime business

Time taken: 0.0607 sec (16 req/sec)