ECOSHIELD Rudder Protection Launched

MarineLink.com
Tuesday, September 10, 2013

After more than 10 years of testing, Subsea Industries, a Hydrex company, has launched the rudder protection coating, Ecoshield, for permanent protection against cavitation damage for rudders. The glassflake reinforced coating protects the rudder for the service life of the ship without need for recoating or major repair and comes with a ten-year guarantee. Ecoshield is also suitable for bulbous bow, stabilizer fins, thruster nozzles and other underwater ship gear which needs special protection from corrosion.

Until now, the problem of cavitation damage to rudders, causing erosion, pitting and sometimes complete failure, Hydrex said, necessitating very expensive repairs or replacement has remained unsolved. The need for repair to rudders, involving welding and resurfacing in drydock has been almost universal. The cost of rudder maintenance and the safety hazards connected with worn and failing rudders are out of proportion to the relatively small surface area involved. Efforts to solve this problem have taken the form of redesigning the rudder, changing its position relative to the propeller, trying various materials including stainless steel, metal facing the surface, cathodic protection and a variety of coatings. But the problem has persisted.

Now a very durable, tough, long-lasting glassflake resin coating is putting an end to these problems. Ecoshield is a specifically reinforced version of the well-known Ecospeed non-toxic underwater ship hull coating which is designed for the entire underwater hull of any ship or boat. Small but significant variations of the Ecospeed formula have been tested on rudders since 2002 with extraordinary results. Ships that were experiencing heavy cavitation damage to their rudders, once the glassflake coating was applied, have seen no further cavitation damage erosion for as long as 10 years after application, with no sign that the coating will need replacement during the life of the ship.

Ecoshield is designed to be applied at newbuild (best) or in drydock for ships already in service. Application is simple. It requires blasting to create a 75µm profile and a surface preparation of SA 2.5 or SP 10 and then the glassflake paint is applied in two coats to a thickness of at least 1,000 µm DFT, with an overspray time of about three hours minimum and no maximum. A pitted rudder can be repaired using a thick resin paste (a new, soon-to-be-announced product) which is capable of building up the pitted surface to its original form and which is as tough or tougher than the steel it is used to fill. The heavy glass content of Ecoshield insulates the rudder or other part, making cathodic protection systems including sacrificial anodes virtually unnecessary, as evidenced by the very little wear on the anodes when a ship’s rudder, coated in this way, is inspected in dry-dock and by the fact that an impressed current can be turned right down with no ill effect.

Evidence of the success of the new product is the number of companies who began by coating one rudder experimentally and who, after seeing the results in service, have ordered this coating for the rudders on other ships with plans to convert their entire fleet. Shipowners who have previously applied Ecospeed to rudders on ships in service are specifying the coating for the rudders and other underwater gear on their newbuilds.

Ecoshield comes with a 10-year guarantee. According to the manufacturer, it is the only coating known to fully protect a rudder from all cavitation damage.

ecospeed.be
 

Maritime Today


The Maritime Industry's original and most viewed E-News Service

Maritime Reporter July 2016 Digital Edition
FREE Maritime Reporter Subscription
Latest Maritime News    rss feeds

Marine Propulsion

Wärtsilä Environmental Efficiency for Hybrid UK Ferry

A new ferry being built at the Cemre shipyard in Turkey for UK operator Wightlink will feature a comprehensive range of modern Wärtsilä equipment and systems to

Ship of the Year Award for NYK Vessel

Japan's first LNG-fueled ship, Sakigake, which is a tugboat owned by NYK has been recognized with a Technology Special Award at the 2015 Ship of the Year Awards

Finland's Wartsila Sticks to 2016 Outlook

Finnish ship engine and power plant maker Wartsila reported weaker-than-expected quarterly profit and order intake on Wednesday. Wartsila cited tight competition

Ship Repair & Conversion

IRClass First to Certify Indian Recycling Yards per EU Standard

IRClass is amongst the first organizations in the world to certify ship recycling yards according to EU standards as an ‘Independent Verifier’. IRClass Systems and Solutions Pvt.

Drydocks World Conforms to FPC under EU Regulation

Drydocks World, the international service provider to the shipping, offshore, oil, gas and energy sectors has successfully been certified to European Standards EN 1090 – 1 and EN 1090-2.

KR Boosts Operational Efficiency with Boxship Conversion

The Korean Register has announced that it has successfully completed a feasibility study for the conversion of an 8,600 teu containership into a 10,000 teu vessel.

Coatings & Corrosion

SCIGRIP Transforms Hovercraft Assembly Process

Griffon Hoverwork, a designer and manufacturer of technically advanced hovercrafts, has collaborated with SCIGRIP, the global supplier of smarter adhesive solutions,

Ecospeed Demonstrator Vessel on Display

Shipowners, shipbuilders and representatives from the Green Award Foundation  attended the first in a series of planned ‘roadshows’ Subsea Industries has initiated

Hempel Launches New Epoxy Marine Coating

Coatings supplier Hempel has launched a new two-component pure epoxy coating for the marine newbuilding sector, Hempadur Quattro XO 17820, in Canada, the U.S. and Mexico.

Marine Power

Wärtsilä Environmental Efficiency for Hybrid UK Ferry

A new ferry being built at the Cemre shipyard in Turkey for UK operator Wightlink will feature a comprehensive range of modern Wärtsilä equipment and systems to

Ship of the Year Award for NYK Vessel

Japan's first LNG-fueled ship, Sakigake, which is a tugboat owned by NYK has been recognized with a Technology Special Award at the 2015 Ship of the Year Awards

12th Chesapeake Tug for Vane Brothers

Chesapeake Shipbuilding Corp. of Salisbury, MD announced it has successfully delivered another ocean going tugboat to Vane Brothers of Baltimore, MD.   The boat,

Marine Equipment

US Navy Tests Latest Aegis Weapon System

The U.S. Navy conducted a series of cooperative air defense test exercises with the Spanish navy that culminated in live missile firing events using the latest Aegis Weapon System baseline July 20-21.

Ithaca’s FPF-1 platform to be moved to Stella field

Ithaca Energy Inc. reports that the "FPF-1" floating production facility has completed the required inclination test as planned and departed the Remontowa shipyard in Gdansk, Poland.

Live Fish Carrier Launched at Gondan

At high tide, the vessel “MARTIN SÆLE”, the first Live Fish Carrier built by Gondan Shipyard in Figueras, was successfully launched today. Representatives of the owner of the vessel,

 
 
Maritime Security Maritime Standards Naval Architecture Navigation Pod Propulsion Ship Electronics Ship Simulators Shipbuilding / Vessel Construction Sonar Winch
rss | archive | history | articles | privacy | contributors | top maritime news | about us | copyright | maritime magazines
maritime security news | shipbuilding news | maritime industry | shipping news | maritime reporting | workboats news | ship design | maritime business

Time taken: 0.0604 sec (17 req/sec)