Waste Heat Recovery Advances

Posted by Eric Haun
Friday, February 07, 2014
Picture of the 80 MW extension of the Miraflores Power Plant in Panama featuring two 12K80MC-S engines and two TCS-PTG22 turbo-compound systems by MAN Diesel & Turbo

With the recent commissioning of two TCS-PTG22 units at the Miraflores Power Plant in Panama and the successful factory acceptance test of a TCS-PTG20 unit for a 4,700 TEU container vessel ordered by Reederei Horst Zeppenfeld – the second such unit to be installed on board a second such vessel – MAN Diesel & Turbo’s recent market introduction of its new generation of waste heat recovery (WHR) systems is already notching up important milestones.

The two TCS-PTG22s add another three MW to the 80 MW extension of an existing power plant in Miraflores. The extension is powered by two 12K80MC-S engines, produced under license by Hyundai, and are powered by two highly efficient TCA88 turbochargers.

Nico Schmaeling, Head of Sales, Industrial Applications at MAN Diesel & Turbo, Augsburg said, “Turbocharger efficiency is a decisive factor for the performance of the TCS-PTG. The higher the turbocharger efficiency, the more exhaust gas that can be branched-off for the power turbine and the more electricity that can be produced.” In this respect, and much to their satisfaction, the operators report that the two TCS-PTG22 units supply more energy to the grid than originally contracted.

Concurrent with the successful commissioning of the TCS-PTG22 units in Panama, a further TCS-PTG20 has successfully passed its factory acceptance test in the presence of the DNV GL classification society at MAN Diesel & Turbo’s Augsburg’s premises. The TCS-PTG20 is one of two units bound for German shipowner Reederei Horst Zeppenfeld for use aboard two 4,700 TEU container vessels currently under construction at Samjin Shipbuilding in Weihai, China. The ships are each powered by an MAN B&W 6S80ME-C9.2 low-speed engine, rated at 27,060 kW. Each TCS-PTG20 unit will supply 920 kW to the board grid.

The order represents the first such instance of a marine application for MAN Diesel & Turbo’s new generation of TCS-PTGs. Along with the two TCS-PTG20s, MAN Diesel & Turbo will also supply four TCA88 turbochargers, two each aboard the container newbuildings.

Through using the TCS-PTG units, Zeppenfeld will not only save fuel but will also reduce the operating costs of their gensets as these can be run on part-load or switched off when the TCS-PTG units are in operation.

MAN Diesel & Turbo sees a growing potential for WHR systems such as the TCS-PTG, which can recover up to 5% of the energy from a main-engine’s exhaust gases and thus improve a vessel’s energy efficiency design index (EEDI).

mandieselturbo.com
 

  • A TCS-PTG22 unit pictured adjacent to the MAN B&W 12K80MC-S engine at the Miraflores power Plant in Panama

    A TCS-PTG22 unit pictured adjacent to the MAN B&W 12K80MC-S engine at the Miraflores power Plant in Panama

  • The TCS-PTG20 unit bound for for Reederei Horst Zeppenfeld (foreground), and the two TCS-PTG22 units bound for the Miraflores Power Plant in Panama (background) pictured at MAN Diesel & Turbo’s Augsburg works

    The TCS-PTG20 unit bound for for Reederei Horst Zeppenfeld (foreground), and the two TCS-PTG22 units bound for the Miraflores Power Plant in Panama (background) pictured at MAN Diesel & Turbo’s Augsburg works

  • MAN Diesel & Turbo’s TCS-PTG system

    MAN Diesel & Turbo’s TCS-PTG system

  • A TCS-PTG22 unit pictured adjacent to the MAN B&W 12K80MC-S engine at the Miraflores power Plant in Panama
  • The TCS-PTG20 unit bound for for Reederei Horst Zeppenfeld (foreground), and the two TCS-PTG22 units bound for the Miraflores Power Plant in Panama (background) pictured at MAN Diesel & Turbo’s Augsburg works
  • MAN Diesel & Turbo’s TCS-PTG system
Maritime Reporter March 2014 Digital Edition
FREE Maritime Reporter Subscription
Latest Maritime News    rss feeds

Environmental

Rolls-Royce Wins Heyerdahl Award

Rolls-Royce has been awarded the maritime Heyerdahl Award 2014. The award was presented by His Majesty King Harald at the Norwegian Shipowners’ Associations Annual Conference in Oslo March 31.

Marine Diesel Purification Breakthrough by SurePure

Liquid photopurification specialist company SurePure Inc. apprises of a breakthrough in the microbiological purification of contaminated marine diesel fuel, using

Huge Iceberg Broken off Antarctica Heads for Open Ocean

Scientists are monitoring an iceberg roughly six times the size of Manhattan - one of the largest now in existence - that broke off from an Antarctic glacier and is heading into the open ocean.

Marine Power

Rolls-Royce Wins Heyerdahl Award

Rolls-Royce has been awarded the maritime Heyerdahl Award 2014. The award was presented by His Majesty King Harald at the Norwegian Shipowners’ Associations Annual Conference in Oslo March 31.

Wärtsilä Reports Healthy Ship Power Sector in Q1 2014

In its interim financial report January to March 2014 Wärtsilä notes healthy development in ship power and services offsetting challenges in power generation markets.

Marine Diesel Purification Breakthrough by SurePure

Liquid photopurification specialist company SurePure Inc. apprises of a breakthrough in the microbiological purification of contaminated marine diesel fuel, using

News

Damen Opens JV Yard in Vietnam

On March 20, 2014, Vietnamese Minister of Transport Nguyen Hong Truong, cut the ribbon for the latest addition to Damen Shipyard Group’s portfolio. Damen Song Cam is a new yard,

Mammoet Uses World’s Biggest Crawler Crane to Install Legs on Ship

Mammoet, a global company in engineered heavy lifting and transport, said it is currently employing its LR13000, the biggest crawler crane in the world, to install

Huisman Debuts Rope Luffing Knuckle Boom Crane

In order to provide reliable solutions for subsea installation in increasingly deeper water and offshore construction in severe weather conditions, Huisman introduces

Marine Equipment

Rolls-Royce Wins Heyerdahl Award

Rolls-Royce has been awarded the maritime Heyerdahl Award 2014. The award was presented by His Majesty King Harald at the Norwegian Shipowners’ Associations Annual Conference in Oslo March 31.

Mammoet Uses World’s Biggest Crawler Crane to Install Legs on Ship

Mammoet, a global company in engineered heavy lifting and transport, said it is currently employing its LR13000, the biggest crawler crane in the world, to install

Huisman Debuts Rope Luffing Knuckle Boom Crane

In order to provide reliable solutions for subsea installation in increasingly deeper water and offshore construction in severe weather conditions, Huisman introduces

 
 
Maritime Careers / Shipboard Positions Maritime Contracts Maritime Security Maritime Standards Offshore Oil Pod Propulsion Salvage Ship Electronics Ship Repair Ship Simulators
rss | archive | history | articles | privacy | contributors | top maritime news | about us | copyright | maritime magazines
maritime security news | shipbuilding news | maritime industry | shipping news | maritime reporting | workboats news | ship design | maritime business

Time taken: 0.1259 sec (8 req/sec)