Manufacturing Facility News

Metal Shark Boosts Production Capacity with Third Louisiana Facility

U.S.-based boat builder Metal Shark is expanding its presence in its home state of Louisiana with the addition of a third manufacturing facility and a new recruitment effort.The expansion follows the recent divestiture of its Alabama-based ship refit and repair business, after the company sold its operations to Birdon America.With a new 40,000 square foot manufacturing facility in Iberia Parish, Louisiana, Metal Shark is looking to boost its production capacity.Together with its nearby Jeanerette and Franklin production facilities…

Austal USA Plans New Facility and Shiplift in Mobile

Shipbuilder Austal USA announced it is planning to boost capacity at its Mobile, Ala. shipyard with the addition of a new manufacturing facility.The infrastructure expansion, which will be to the south of Austal USA’s current waterfront facility, will include a new assembly building, waterfront improvements, and a new Pearlson-designed shiplift system. Start of construction on the project is planned for summer 2024.The construction of this new building and waterfront support area continues the expansion Austal USA began in March 2021 with the groundbreaking of the steel panel line.

New Leadership at Mustang Survival and Wing Group

Kenny Ballard has been appointed Mustang Survival’s new President, taking over responsibilities from Juanita Killen, who stepped into the role of Interim President in 2023. Additionally, Lance Richardson takes on the newly created role of VP, Manufacturing and Innovation for the Wing Group, Mustang Survival’s parent company.Ballard brings a wealth of experience from previous executive roles with renowned brands, including Osprey, SwissGear, Wenger Outdoor, Kelty, and, most recently, his own successful consulting firm.

OCM Expands Manufacturing Facility In Maryland

Ocean Craft Marine (OCM), a builder of boats for military, law enforcement and first responder maritime end-users, announced the expansion of its manufacturing capabilities and footprint in Maryland.According to OCM, the decision to expand its manufacturing capabilities comes in response to increasing demand. The move positions OCM to proactively cater to large contracts from the U.S. Navy (NAVSEA) and the Department of Homeland Security (DHS), the company said.“We are thrilled to announce the expansion of our manufacturing capabilities in Maryland,” said Roy Nouhra, CEO of Ocean Craft Marine.

Austal USA Receives Submarine Module Construction Order

Austal USA has received its first order for components supporting construction of a US Navy Columbia-class submarine.The order, from General Dynamics Electric Boat (Electric Boat), is for fabrication of the Command and Control Systems Module (CCSM) for the third ship in the Columbia-class program (SSBN 828).This order represents a significant expansion in the capabilities Austal USA has been providing to the submarine industrial base since February 2023.The purchase order, with a value of up $12.8 million…

Austal USA Cuts Aluminum on Final USN EPF

Members of Austal USA’s EPF team and representatives of the Navy’s Supervisor of Shipbuilding, Gulf Coast were present in Austal’s module manufacturing facility to watch the router begin cutting aluminum for the U.S. Navy’s final Expeditionary Fast Transport, EPF 16. This is the third EPF Flight II ship built by Austal USA in Mobile, and the 16th EPF contracted to Austal USA by the Navy. EPF Flight II provides a Role 2E (enhanced) medical capability which includes, among other capabilities…

Maritime Propulsion: The NSMV Power Play

The quest to build a series of five National Security Multi-Mission Vessels (NSMVs), which will serve as training ships for five U.S. maritime academies, has drawn a broad cadre of suppliers. The powerplant was a main focus, helping to evolve the schools from steam power plants to a modern propulsion package.NSMVs being built for the maritime academies is widely lauded as a ‘win’ for U.S. shipbuilding, an example of commercial shipbuilding practices applied to a government shipbuilding project.

Amogy to Open $40 Million Houston Manufacturing Facility

Amogy, developer of emission-free ammonia power solutions, on Tuesday announced it will open a new manufacturing facility in the energy and maritime hub city Houston.The Brooklyn-headquartered company said it will invest more than $40 million to renovate a 53,000-square-foot manufacturing facility that was formerly used to produce oil and gas equipment. The site is located within four acres of space that Amogy leases.Set to be operational in early 2024, the facility will be used for the assembly manufacturing of Amogy’s “powerpack” clean energy solution…

Kongsberg Maritime Boosts US Waterjet Manufacturing

Kongsberg Maritime announced it has established a dedicated manufacturing facility and service team to provide in-country support for its waterjet customers in the United States.Kongsberg Maritime has been manufacturing Kamewa waterjets for over 40 years, delivering more than 10,000 units globally. The company will now offer a step-change in support for its North American customers, including local manufacturing of waterjets, local service support and spare parts, from its facility in New Orleans.John Huschilt…

Work Starts on New Navy Floating Dry Dock

Austal USA began construction on the Navy’s Auxiliary Floating Dry Dock Medium (AFDM) at the company’s Gulf Coast ship manufacturing facility last week. AFDM is the third program to begin construction on Austal USA’s steel assembly line following T-ATS 11 and 12 - the first two of four U.S. Navy Towing, Salvage, and Rescue (T-ATS) ships the company is under contract to build. The AFDM is a “Rennie”-type floating dry dock which means it has continuous wing walls and several sectional…

New Corvus ESS Ordered for Hornblower Hybrid Ferry

Hornblower's Alcatraz City Cruises has selected Corvus Energy to supply the battery system for the Hornblower Hybrid NY passenger ferry.San Francisco based Alcatraz City Cruises was the first to introduce hybrid-powered passenger ferry service in the United States. Two vessels, the Alcatraz Flyer and the Alcatraz Clipper, currently offer transit to Alcatraz Island in the San Francisco Bay. Completing multiple rounds per day, the operation carries thousands of passengers daily and nearly 1.7 million total annually powered by electric propulsion.

USNS Cody, 14th EPF, Christened

Austal USA christened its 14th Expeditionary Fast Transport (EPF), USNS Cody, during a ceremony at its manufacturing facility. Cody is the first EPF Flight II as well as the first Navy vessel to honor the city of Cody, Wyo. The ceremony for the Navy’s first Flight II EPF was well attended by Navy leaders and elected officials. Vice Admiral Francis Morley, principal military deputy to the assistant secretary of the Navy for research, development, and acquisition; Rear Admiral Bruce Gillingham, surgeon general of the U.S.

New York Offshore Wind Facility Could Create 420 Direct Jobs

Wind turbine maker Siemens Gamesa said Monday it planned to build a major offshore nacelle manufacturing facility in New York state. The construction of the plant depends on Siemens Gamesa's wind turbines being selected by the New York authorities in their third offshore wind solicitation. The planned facility would be located at the Port of Coeymans. According to Siemens Gamesa, the facility would create up to about 420 direct jobs, support a significant rise in indirect jobs and represent an investment of around $500 million in the region.

Chief of Naval Operations Visits Austal USA

Austal USA welcomed U.S. Navy Chief of Naval Operations (CNO) Admiral Michael Gilday at the company’s Mobile, Ala. shipyard. The CNO toured the shipyard’s facility and discussed the company’s growing diversity of design and shipbuilding contracts. During his tour, the CNO witnessed the production of both steel and aluminum ships in the company’s 867,000-sq. ft. module manufacturing facility, including operations supporting the submarine industrial base.Austal USA leadership briefed the CNO on the company’s involvement in several autonomous surface vessel programs…

Onshore Funding for US Offshore Wind

Most of the media coverage of offshore wind development in the United States focuses on the leases of the offshore areas where the wind turbines will be located. However, equally important is the landside dimension of these projects, including the manufacture, installation, maintenance and operation of the turbines. Several awards made in the last two rounds of funding under the Port Infrastructure Development Program (PIDP) show how offshore wind now offers an additional direction of port development for which funding is available.

EEW-AOS to Build Monopiles for Atlantic Shores Offshore Wind Farm Off New Jersey

U.S. offshore wind developer Atlantic Shores, a 50:50 partnership between Shell and EDF, has executed a Pre-Commitment and Capacity Reservation Agreement (PCCRA) with EEW American Offshore Structures Inc. (EEW-AOS) to serve as the manufacturing company for monopiles on its 1.5 GW offshore wind project.Located approximately 10–20 miles off the coast of Atlantic City, New Jersey, Atlantic Shores Project 1 will generate electricity for more than 700,000 households.According to the wind farm developer, the project will bring $848 million in guaranteed local economic benefits to the state.

Rotterdam Port to House Battolyser Plant for Green Hydrogen Production

The Port of Rotterdam on Monday said it will help develop a 14,000 square metre factory for Battolyser Systems, a company that designs combined battery and green hydrogen production machines.Financial terms were not disclosed.The port, which has announced a series of hydrogen-related deals this year, said it views the company, a spin-off from the Delft University of Technology, as an anchor for a part of the port that will be devoted to companies helping to get carbon out of supply chains."Companies in the port are already actively working on projects regarding production…

Wabtec's Power Play

With shipowners pressed to upgrade machinery to meet strict new emission targets, there’s much confusion with chatter surrounding ‘decarbonization’ and ‘future fuels’, solutions that don’t exist today – and may not exist in mass for another generation – cluttering the conversation. Enter Wabtec, formerly GE Transportation, which today offers a Tier 4 compliant engine with no need for urea. Is it the cheapest propulsion solution on the market? No. But the Pennsylvania-based engine builder mounts a compelling case for its 250MDC diesel engine based on performance…

Batteries: Ready to Scale Up

Batteries for maritime power have been picking up big momentum, benefiting from the most basic concept within Econ 101: supply and demand.On May 19 Corvus Energy announced it would establish a lithium ion battery manufacturing facility in Port Bellingham, Wash., just north of Seattle. Corvus Energy is a leading supplier of battery energy storage systems (BESS) for marine applications. Its systems already power more than 30 North American vessels, as well as 29 hybrid port cranes and 11 land-based drilling rigs.Geir Bjørkeli…

The Port Logistics Challenges of Offshore Wind

Some equations just don’t add up. For example, storing 500 offshore wind turbine blades at a site with only space for 400 (and that’s only if you don’t store the other key elements required to build a full turbine). Elaine Maslin visited Siemens Gamesa’s blade manufacturing facility in Hull, UK, to find out more.Storage space is becoming a major challenge that’s looming for ports involved in the fast-evolving offshore wind industry. It’s already becoming a challenge for Siemens Gamesa Renewable Energy at its blade manufacturing facility in Hull, on England’s east coast.

Greensea Acquires C-2 Innovations' Line of Seafloor Crawling Robots

Greensea Systems today launched Bayonet Ocean Vehicles, a new company created to develop, manufacture, and distribute a line of amphibious robots recently acquired from C-2 Innovations Inc.The deal includes the acquisition of the IP and inventory of C-2 Innovations’ crawling robot product line. The robots have been rebranded and are launched to market as the Bayonet 150, Bayonet 250, and Bayonet 350 vehicles.Bayonet joins the Greensea group of companies as an independent entity managed by the Greensea Executive Team.

US Inland Waterways: Big Money, New Projects, Help Wanted

New federal money promises dramatic impacts throughout the United States’ inland waterways system in 2022 and beyond. This report focuses on America’s central rivers; the Western rivers will be covered in a future report. These central rivers reach 11,000 miles, from Pennsylvania to Florida and from Texas to South Dakota.Consider the money within the U.S. Army Corps of Engineers “Civil Works Program Infrastructure Investment and Jobs Act (IIJA), 2022 Construction Spend Plan.”In Arkansas…

Corvus Energy to open new Battery Factory in the U.S.

As the maritime industry increasingly moves towards propulsion solutions that help cut emissions, battery technology is increasingly taking center stage on a number of ship, boat and offshore energy installations. Leading the charge are a number of battery manufacturers globally, including Norway’s Corvus Energy, which announced that the company is expanding its US operations by opening a new factory in the Port of Bellingham, Washington.The U.S.-based manufacturing facility, starting with Corvus’ Orca battery…