Shipyard workers from Portsmouth Naval Shipyard have implemented an induction coating removal process that has reduced work execution costs and resulted in a safer work environment. Based on four available induction coating removal machines with trained personnel, this process has a potential cost avoidance of $655,000 per submarine availability and $2,620,000 per carrier availability. Once again Portsmouth Naval Shipyard has used Lean Manufacturing to improve productivity and reduce the Navy’s maintenance costs. Plastic Fabricator Tom Gardner has first-hand knowledge of the cost and time savings involved with the use of the induction coating removal process.