Don’t Forget: Seawater is a Free EAL

By Maritime Reporter & Engineering News
Wednesday, December 11, 2013
Typical netting and rope around rotating shaft damages aft seal.

If your vessel is trading in U.S. waters, you need to be aware of the new oil to sea interface law that comes into effect on Dec. 19, 2013.  According to the new U.S. Environment Protection Agency Vessel General Permit (VGP), all vessels built on or after Dec. 19, 2013, must use an environmentally acceptable lubricant (EAL) in all oil to sea interfaces.  For all vessels built before this date, unless technically not feasible, ship owners must use an EAL in all oil to sea interfaces. Additional information on the EPA’s VGP can be found at http://cfpub.epa.gov/npdes/vessels/vgpermit.cfm#final.
Most ships use mineral oil to lubricate the propeller shaft, and the oil is contained in the stern tube by the aft seal – which is the oil to sea interface. In most cases, you cannot simply replace the mineral oil with seawater or other oil-based EAL’s. Oil-based EALs need to be compatible with the sealing materials to ensure leakage is controlled – shipowners will need to check with their seal supplier and it may be necessary to upgrade the sealing rings or upgrade to a new seal. Typically, costs of oil-based EAL’s are 3-5 times more expensive than mineral oils. If you are using an air seal, you are still required to use an oil-based EAL, as it is not possible to guarantee that oil leakage will never occur.
Still a concern for ship owners is that oil-based EALs are still considered a pollutant under the Oil Pollution Act of 1990 (OPA 90) and U.S. Clean Water Act (if there is a sheen). Any discharges of oil-based EALs still require reporting of the discharge to the U.S. Coast Guard, as well as having clean-up and remediation costs. Even though biodegradable lubricants may be deemed non-toxic by OECD testing, their presence on the water surface is a threat to seabirds.
For newbuildings, some ship owners are specifying seawater lubricated propeller shaft bearing systems, as more than 600 commercial ships are using a seawater-lubricated system that uses no oil – meaning full compliance with the VGP. (Some shipowners such as Princess Cruises, COSCO, Disney Cruise Lines, U.S. Gypsum Corp., CSL Group, Algoma Corp., Flinter Group, ConocoPhillips, Carisbrooke Shipping and Staten Island Ferries have chosen to use seawater as the propeller shaft lubricant.)
Currently, the U.S. EPA recommends that all newbuild vessel operators endeavor to use seawater-based systems for their stern tube lubrication to eliminate the discharge of oil from these interfaces to the aquatic environment.
Existing ships can be converted to seawater-lubricated propeller shaft systems as these systems typically fit in the same space as an oil lubricated system. The oil-to-seawter conversion is accomplished during a planned drydock where corrosion resistant shaft liners and a water lubricated forward seal were pre-ordered and the shaft and non-metallic bearings were ready for install when the ship drydocked.
So when it comes to discharges from a ships propeller shaft system, the shipowner that trades in U.S. waters has two choices for their existing ships and ships they plan to build: 1) replace mineral oil with an oil-based EAL to lubricate the metal bearings and ensure the seal is compatible with the EAL, or 2) convert or build a ship using a seawater-based system using non-metallic prop shaft bearings.      

By Craig D. Carter, MBA, Director of Marketing and Customer Service at Thordon Bearings Inc.

(As published in the November 2013 edition of Maritime Reporter & Engineering News - www.marinelink.com)


Environmental

Shenzhen Port to Adopt China ECA Regulation

China's Shenzhen port is set to to adopt requirements for ships at berth requiring to burn marine fuel with sulfur content not exceeding 0.5 percent starting October this year,

SMM 2016: World Premieres from around the Globe

Some 50,000 trade visitors from the whole of the world are expected in Hamburg for the start of SMM in less than two weeks. And once again, it is fully booked – with a total of more than 2,

South Asia Meet on Oil, Chemical Spill Contingency Plan

A meeting to update South Asia’s regional plan for oil and chemical pollution preparedness and response is underway in Male, Maldives (22-25 August), informs  International

Fuels & Lubes

Viking Grace Marks 1,000 LNG Bunkering Milestone

From the very beginning, the M/S Viking Grace – delivered in January 2013 – was an environmental milestone.   The vessel attracted global attention as an environmental

SMM 2016: World Premieres from around the Globe

Some 50,000 trade visitors from the whole of the world are expected in Hamburg for the start of SMM in less than two weeks. And once again, it is fully booked – with a total of more than 2,

US Navy Ships Conduct Astern Replenishment-at-sea

“While replenishments-at-sea are routine, astern refueling is unique and requires precise navigation and coordination,” said Lt. Cmdr. Jason Ileto, fleet replenishment scheduler for Commander,

Marine Equipment

MN100: R.W. Fernstrum & Company

The Company: R.W. Fernstrum & Company set the standard in marine heat exchangers over 65 years ago, building a reputation focused on innovation. Today, its commitment is to continual improvement,

Heavy Lifting: Giant Pipe Racks Shipped for New FPSO

From Brazil to China and then back to Brazil, five pipe racks and three modules weighing a total of 1,871.51 metric tons and measuring 24,075 m³ will be transported

Alfa Laval Launches DuroShell LPG/E Cargo Condenser

With the new Alfa Laval DuroShell plate-and-shell heat exchanger, Alfa Laval aims to strengthen its offering in LPG/E cargo reliquefaction with a construction that

Vessels

Matson Orders Two ConRo Ships from NASSCO

Matson Navigation Company, Inc., a subsidiary of container shipper Matson, Inc., has signed a contract with U.S. shipbuilder General Dynamics NASSCO to build two

Former HMS Illustrious Sold for Scrap

The former aircraft carrier HMS Illustrious will be recycled after 32 years of service, announced the U.K. Ministry of Defense (MOD) who sold the ship to Turkish

Tuco’s New Arctic Workboat to Debut at SMM

Danish producer Tuco Marine said it will reveal a new Arctic workboat daughter craft at next month’s SMM in Hamburg.   Many arctic patrol vessels, icebrakers

 
 
Maritime Careers / Shipboard Positions Maritime Standards Naval Architecture Navigation Offshore Oil Pipelines Pod Propulsion Port Authority Ship Electronics Ship Simulators
rss | archive | history | articles | privacy | contributors | top maritime news | about us | copyright | maritime magazines
maritime security news | shipbuilding news | maritime industry | shipping news | maritime reporting | workboats news | ship design | maritime business

Time taken: 0.1241 sec (8 req/sec)