Predictive Tech Could Extend Tank Inspection Intervals on LNG Carriers

Inspection intervals for liquefied natural gas (LNG) carrier membrane tanks could be safely extended thanks to monitoring technology and predictive maintenance, according to a study led by GTT Group, Lloyd’s Register and Shell International Trading and Shipping Company Limited.

The International Gas Carriers (IGC) Code and IACS UR Z16 rules require LNG carrier cargo tanks to be inspected internally every five years. This joint study explored whether this interval could be extended in the framework of an alternative survey plan (ASP) with consideration to the implications on the associated risk profile. The project group conducted a thorough analysis of LNG tanks and related system design and their operation, with consideration of potential damage mechanisms, the potential consequences and their detectability. The study concludes that the inspection period extension is possible with little adaptation of the design, as well as an adequate monitoring of the cargo tank and ship-specific hazard and operability (HAZOP).

Ascenz Marorka, a subsidiary of the GTT Group, performs tank monitoring to support inspection interval extension using its "Sloshing Virtual Sensor" technology. This unique and proven digital solution, which has already been adopted by owners, uses the GTT-designed tank digital twin, together with real-time operational data. It enables the assessment of sloshing activity in vessels and the monitoring of their critical integrity parameters. Ship-owners and charterers can therefore optimize tank maintenance while, at the same time, comply with strict safety standards, improving operational flexibility and obtaining significant cost-savings.

Anouar Kiassi, Managing Director of Ascenz Marorka, said, “This study, jointly conducted with industry leaders, is an important milestone in our on-going efforts to improve LNG carrier design and operations. We are proud that our cutting-edge digital technology, Sloshing Virtual Sensor, a combination of artificial intelligence and GTT Group’s expertise, contributes to supporting this evolution in the LNG industry. We believe that this solution has the potential to become an industry standard in the years to come.”

Andy McKeran, Chief Commercial Officer of Lloyd’s Register, said, “We worked with Shell and GTT to ensure this application meets the highest safety standards of the industry. We are very privileged to introduce a solution that improves fleet operations and availability in a world where energy security is of paramount importance.”