Manufacturing Process News

05 Sep 2019

Maersk, Koole in Dutch Deal for 2020 Fuel

Pic: Maersk

Maersk’s subsidiary Maersk Oil Trading has teamed up with Dutch liquid bulk storage operator Koole Terminals for the production of IMO 2020-compliant bunker fuel in the Port of Rotterdam.According to a Maersk statement, the production will take place at the Petrochemical Industrial Distillation (PID) unit, located at Koole’s Botlek site in the heart of the Port of Rotterdam. The toll distillation deal allows Maersk to produce VLSFO bunker fuel and will enable Maersk to further…

17 May 2019

NYK Intros Compliant Additive for LSFO

Pic: NYK Line

The Japanese Shipping Company Nippon Yusen Kaisha (NYK) have jointly developed a new fuel-oil additive for low-sulphur compliant fuel-oil that meets SOx emission requirements.Yunic 800VLS (patent pending) is Japan’s first additive for very low sulfur fuel oil, or VLSFO. The additive improves safety by helping to avoid troubles that may be caused by certain contents of VLSFO.A global sulfur cap will enter into force on January 1, 2020, and one way ships can meet the requirement is by using VLSFO (sulfur content below 0.5%).

16 Apr 2019

INSIGHTS: Metal Shark's Chris Allard

Metal Shark CEO Chris Allard

A naval architect and graduate of the Webb Institute, Co-Owner/CEO Chris Allard introduced the engineering-centric approach that has fueled Metal Shark’s growth; driving innovation and transforming the company from a regional builder to a globally recognized industry leader.A member of the ownership team since 2005, Mr. Allard has overseen the expansion of Metal Shark from several employees to over 350. Under Mr. Allard’s direction, Metal Shark has successfully captured over $500…

11 Oct 2018

Paving the Way for 3D Printing in Naval Shipbuilding

(Photo: HII)

A U.S. shipbuilder’s piloting of new technologies is redefining the future of the naval engineering and shipbuilding industries.Huntington Ingalls Industries’ (HII) Newport News Shipbuilding division, in collaboration with the U.S. Navy, has led the adoption of additive manufacturing of metal components for nuclear-powered warships as part of HII’s digital transformation.This technological development will result in the first certified 3-D-printed metal part—a prototype piping assembly—being installed on the aircraft carrier USS Harry S. Truman (CVN 75) early next year.

14 Sep 2018

NASA Welding Technologies Could Revolutionize Workboat Fabrication


Figure 4.  Hexaganal CP Ti structure showing angled TSW welds. Photo: NASA

Solid-State Welding Processes Being Developed for NASA Manufacturing Programs Could Significantly Reduce Workboat Fabrication CostsWhether it is for a tug boat, cargo vessel, or an offshore supply ship, much of the workboat fabrication industry is located along the Southern Coast of the U.S. But a visit to any one of the workboat facilities in that area (or any other in the country) would reveal antiquated and archaic fabrication processes used seventy years ago. The workboat manufacturing process is very expensive, labor intensive, and has not really changed since World War II.

11 Sep 2018

Keel Laid for Dream Cruises’ New 204,000 gt Ship

© MV WERFTEN

A keel laying ceremony for Dream Cruises’ Global-Class flagship was held at MV WERFTEN’s Rostock shipyard today.At 204,000 gross tons and with 2,500 suites and cabins, the new cruise ship designed specifically for the Asian market will be the largest ever to be built in Germany. The first section measuring 22 meters long, 26 meters wide and weighing 410 tons, about half of the full keel, marks the start of construction.Approximately 1,000 shipyard employees, partners and guests attended event.

23 Jul 2018

Cammell Laird Leads Welding Research Project

John Eldridge, principal engineer at Cammell Laird (Photo: Cammell Laird)

Merseyside shipyard and engineering services company Cammell Laird has won a £1.5 million tender with Innovate UK to develop electron beam welding technology in the shipbuilding, offshore and nuclear sectors.Cammell Laird will act as primary contractor to test the equipment at its Birkenhead site using its team of welders and engineers, together with partners TWI Limited which will provide research, and support in welding codes and standards. The third partner, Cambridge Vacuum Engineering will manufacture the electron beam machine.John Eldridge…

10 May 2018

Huntington Ingalls Enters Partnership for 3D Printing

Logos from Newport News Shipbuilding and 3D Systems were fabricated during a demonstration of the new 3-D printer. (Photo by John Whalen/HII)

Huntington Ingalls Industries announced it has partnered with a company specializing in 3D printing technologies in a move that aims to transform naval shipbuilding in the U.S.Huntington Ingalls’ Newport News Shipbuilding division will work with 3D Systems to develop additive manufacturing technologies expected to accelerate the adoption of metal 3D printing for building components of U.S. warships.The joint effort, which comes amid a significant technological transformation underway at Newport News…

29 Jun 2017

ALMACO's CEO is Bullish on Maritime

Vilhelm Roberts (Photo: ALMACO Group)

Where many see challenges, Vilhelm Roberts, CEO and President of ALMACO Group sees opportunity, as his company has carved a niche in providing turnkey accommodation spaces and food handling areas serving the global maritime and offshore markets. He discusses the company’s strategy and future with Maritime Reporter. “We were born global,” said Roberts. The mother company is in Finland, and he leads the company from the company’s office in Florida along with his CFO who is in the office in France.

14 Jun 2017

SKF: Paving the Path to a Digital Future

Photo: SKF

Further digitalization of established technologies such as condition monitoring and smart sensors could have a revolutionary effect on manufacturing, said Bernie van Leeuwen, Director Product Management Digitalization at SKF. Digitalization, most apparent in the consumer market, where music downloads, online shopping and on-demand TV are hailed as marvels of the digital age, is also having a huge effect on manufacturing. Sweden based SKF is at the forefront of using digitalization to improve its business in the service of its customers.

31 May 2017

DNV GL Grants AiP for Composite Tween Deck Design

The new Oshima design could be used for a wide range of trades, carrying project cargoes and packaged goods, ranging from lumber, wood pulp and coils, to ingots and other bulk cargoes. (Image: DNV GL)

A new 65k open-hatch general cargo carrier design concept jointly developed by DNV GL and Oshima Shipbuilding has been launched at Nor-Shipping. Intended for a wide range of project cargoes and packaged goods, the vessel design includes composite tween decks to maximize space utilization and save weight. This tween deck solution was also awarded an Approval in Principle (AiP) by DNV GL, presented to Sho Minami, the CEO of Oshima Shipbuilding Co., Ltd, by Knut Ørbeck-Nilssen, CEO DNV GL – Maritime.

27 Apr 2017

ABB, IBM Partner on Industrial Artificial Intelligence

ABB and IBM announced a strategic collaboration that brings together ABB’s digital offering, ABB Ability, with IBM Watson Internet of Things cognitive capabilities to unlock new value for customers in utilities, industry and transport and infrastructure. Customers will benefit from ABB’s domain knowledge and portfolio of digital solutions combined with IBM’s expertise in artificial intelligence and machine learning as well as different industry verticals. The first two joint industry solutions powered by ABB Ability and Watson will bring real-time cognitive insights to the factory floor and smart grids. The new suite of solutions developed by ABB and IBM will help companies address in a completely new way some of their biggest industrial challenges…

03 Jan 2017

Op/Ed: Opportunities for US Shipyards in 2017 and Beyond

Matthew Paxton (Photo: SCA)

SCA’s Matt Paxton weighs in on the state of domestic shipbuilding – workboat building & everything in between. As President of the Shipbuilders Council of America, the national trade association representing the U.S. shipyard industrial base, we are constantly evaluating the status of the nation’s commercial vessel building and repair base. American shipyards continue to build to the highest standards for diverse range of customers. These vessels built by American workers go on to serve an integral part to our national economic well-being and basic security responsibilities.

16 Nov 2016

Rolls-Royce CEO Says Not Happy with Pace of Change

Warren East (Photo: Rolls-Royce)

The boss of Rolls-Royce wants to speed up change at the British engine maker, which is battling to recover from a string of profit warnings, saying more needed to be done to increase the group's resilience in the face of uncertain conditions. The British company, which makes engines for fighter jets, commercial aircraft, ships and nuclear submarines, is one year into a programme to cut costs and simplify operations after a slowdown in several markets hit profits. Chief Executive Warren East said cost savings would be towards the top of his target range, but he was not complacent.

20 Oct 2016

Overcoming the Propeller Supply Bottleneck

Image: Hydrocomp

Hydrocomp’s ProCad facilitates in-house Process Control of Propeller Design and Manufacture. Maritime Tactical Systems Inc. (MARTAC) is a Florida-based company building next-generation unmanned vessels for military applications. In preparation for the “Rim of the Pacific” (RIMPAC) military exercises in Pearl Harbor this last July, MARTAC needed a new propeller design for their MANTAS series high-speed vessels. Unfortunately, their current supplier was not meeting delivery schedules for the high-quality surface-piercing propellers that they need…

19 Jul 2016

Hyundai to Build ITER Vacuum Vessel

Cross-sectional view of ITER. Image: Hyundai Heavy Industries (HHI)

Hyundai Heavy Industries (HHI), the world’s largest shipbuilder and a leading industrial plant EPC contractor,won $101.6 million worth of order to supply two vacuum vessel sectors (No.7, 8) for ITER (International Thermonuclear Experimental Reactor). This is an additional order to the one HHI received from the international body in 2010 to build two vacuum vessel sectors (No.1 and 6) and 35 ports out of 53. HHI is scheduled to deliver the two vacuum sectors measuring 400 tons…

18 May 2016

Inspection Features Added to PropCad Premium

Image: HydroComp

It is common practice to inspect marine propellers to ensure the manufactured product meets the thickness and pitch specified by the design. PropCad Premium now introduces a tool for propeller builders and manufacturers - Inspection Maps, which allows users to create customized layout templates for measuring blade coordinates, blade thickness and local pitch. HydroComp’s Inspection Maps is a tool to aid in the measurement and inspection of marine propellers during the manufacturing process.

29 Apr 2016

Mercury Marine Expands Manufacturing Capacity

Photo: Mercury Marine

Mercury Marine is adding a 53,000 square foot manufacturing capacity expansion to its global headquarters in Fond du Lac, Wisc. The expansion will consist of 45,000 square feet of manufacturing capacity and an additional 8,000 square feet of office space. In addition, Mercury is investing in state-of-the-art manufacturing equipment to better streamline the manufacturing process and meet the growing demands in the marketplace. The new space will be completed in January, 2017. “This is an exciting time for Mercury Marine,” said John Pfeifer, Mercury Marine president.

19 Mar 2016

Ocean Equipment debuts NavPods Gen3

Pre-cut NavPods are for all popular marine electronics manufacturers’ displays Photo by Ocean Equipment

Ocean Equipment, manufacturer of high-quality waterproof housings for marine electronics, announced today the completion of its newly redesigned and retooled NavPods for the 2016 model year. The NavPods represent the culmination of a period of substantial investment by Ocean Equipment and development of a new manufacturing facility equipped with the latest CAD/CAM design software, CNC routers, a full complement of thermoforming manufacturing equipment and a talented engineering team, following a relocation to Oregon.

23 Sep 2015

RINA Launches New Services for Yacht

Press release - Italy-based classification society RINA has launched a series of new services and standards aimed at helping the growing global yacht industry to grow efficiencies and reduce its environmental footprint. The five new services being rolled out in the last quarter of 2015 are a Global Compliance certification for boats to show they meet both US and EU standards, a set of courses and certification for Marina Managers, Electromagnetic Interference & Hazard Evaluation…

28 Aug 2015

ClassNK to Issue Guidance on Composite Propellers

Classification society ClassNK announced it will release the world’s first Guidelines on Composite Propellers (Part on Manufacturing/Product Inspection) on August 31. The strength and corrosion resistance of composite materials makes them widely used in fields such as aerospace, automobiles and wind power generation, and their scope of application has been further expanded due to their usefulness. The substitute composite material carbon fiber reinforced plastic (CFRP) weighs in at around just 1/5 of aluminum-bronze. Despite its ultra-lightweight composition, CFRP exhibits the same or more strength compared to the aluminum-bronze composite materials used in conventional propellers. Due to its light weight, CFRP propeller shafts can be manufactured with smaller diameters, reducing costs.

29 Jul 2015

Arctic Range of Liferafts Introduced

The heating blanket developed by SurvitecZodiac makes all of its liferafts suitable for Arctic use (Photo: Survitec)

Ship operators working in polar regions can now equip vessels with liferafts from the SurvitecZodiac range that have been manufactured to meet Arctic operating conditions. This follows SurvitecZodiac’ development of a heating system that can be specified to keep any one of the nearly 60 different liferaft models in its range fully operational at temperatures down to 50 degrees below Celsius. The Arctic range has evolved from a two year development program that was launched in…

30 Jun 2015

Wartsila Tunnel Thruster Gets LR Approval

Wartsila has successfully passed the final step of the Lloyd's Register (LRS) classification society's Type Approval process to obtain an LR Type Approval Certificate for the Wartsila WTT11 tunnel thruster. Having Type Appr

Wartsila has successfully passed the final step of the Lloyd's Register (LRS) classification society's Type Approval process to obtain an LR Type Approval Certificate for the Wartsila WTT11 tunnel thruster. Having Type Approval means that the thruster will not have to undergo a design review for each individual vessel or hull number. It is anticipated that the approval certification will deliver significant cost savings, as well as considerable reductions in production time, thereby giving a shorter lead time for the customer.

Maritime Reporter Magazine Cover Nov 2019 - Workboat Edition

Maritime Reporter and Engineering News’ first edition was published in New York City in 1883 and became our flagship publication in 1939. It is the world’s largest audited circulation magazine serving the global maritime industry, delivering more insightful editorial and news to more industry decision makers than any other source.

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